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The Pamphlet Collection of Sir Robert Stout: Volume 64

Mortar

Mortar.

Tensile strength per square inch in pounds. Cost of mortar for a cubic yard of brickwork.
Now in use— s. a.
Portland coment with 2 of sand 205 14 6
Portland coment with 3 of sand 140 11 0
Portland coment with 4 of sand 100 9 0
Portland coment with 5 of sand 50 8 0
Rich Lime coment with 2½ of sand 15 3 9
Estimates for new mortars—
Weak hydraulic lime slaked 50 4 0
Ordinary hydraulic lime ground in mixing 100 4 6
Strong hydraulic lime shell lime ground 140 7 0

In contrast to the above it should be stated that ordinary hydraulic mortar in England costs from 1s. 10d. to 2s. per cubic yard.

Judging by the quality of the ingredients, and the manner in which they are manufactured, I should not estimate the tensile strength of our ordinary lime mortars at more than ten pounds per square inch, which is less than half the strength of European mortars that are designated "bad." Their defects are quite apparent to any one who takes the trouble to examine the I southern side of a building. It will be found that, after a lapse of years I the mortar even on the surface is often quite soft and friable. A good page 127 example which I noticed lately exists in the masonry of the "Waitaki Bridge, erected in 1869; although apparently well proportioned and prepared, the mortar in some places is still no harder than stiff clay. There is no greater anomaly in the constructive arts than what is displayed in the use of weak mortar with strong bricks. We might as well connect plate iron with lead rivets. In designing a bridge or a roof every part is strained alike, so there is nothing wasted; but in the case before us, three-fourths of the work is thirty times stronger than the remainder. As shown above, the cost of increasing the strength of our mortars five times is 3d., and ten times 9d. per cubic yard of brickwork. These figures would only represent £10 and £30 on the new telegraph office, so the question of expense cannot stand in the way of the substitution of hydraulic limes for those in common use.

At present the annual consumption of Portland cement in New Zealand is about 40,000 casks, representing an expenditure to the consumer of; £10,000. Of this quantity I am confident that nine-tenths is used in works for which our native products are equally well adapted; indeed, with the exception of some wet tunnel lining and foundations, where quick setting was a desideratum, there have been few works executed in New Zealand that required cement. We are, therefore, spending, £30,000 on a foreign article, while a native one that would serve our purpose can be obtained at half the cost. This state of affairs has resulted entirely from ignorance of our resources, and of the quality of the materials within our reach.

The principal hydraulic limestones of the Peninsula are rather inaccessibly situated; at present their only outlet is by road to Dunedin, a distance of ten miles, but a moderate expenditure on a tramway two miles long would connect them with the proposed Portobello Railway and the waters of the harbour. The deposit at Dowling Bay occupies a very favourable position on the beach, four miles below Port Chalmers. The new road to the Heads passes through it, and there is deep water within a few yards of the limestone rock.

In order to utilise these stores of hydraulic limes to the best advantage, I would suggest the adoption of a plan that seems to have been followed in America: The quality of the stone, not only in each quarry, but in each bed of that quarry, is so clearly determined that its name conveys a distinct meaning to professional men who stipulate for certain kinds in certain work. Gradually the names acquire a commercial value, like the brands in ordinary manufactures, and thus the public generally acquire the knowledge necessary to ensure each article being used in its proper place.

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Number. Description. Locality. Lime and Carbonate of Lime. Carbonate of Magnesia. Silica Soluble. Silica Insoluble. Alumina Soluble. Alumina Insoluble Sand Insoluble Clay partly Soluble. Sesqui-oxide of Iron Insoluble. Oxide of Iron Soluble. Carbonate of Iron Soluble. Iron Alumina. Insoluble Matter not Determined. Alkalies Water and Loss. Analyst or Authority. Remarks. English & Foreign Types 1 Statuary marble ... Italy 100.00 ... ... ... ... ... ... ... ... ... ... ... ... ... M. Vicat 2 Ordinary chulk ... England 99.50 ... ... ... ... ... ... ... ... ... ... ... ... 0.50 Various 3 Strasbourg stone ... France 98.00 ... ... ... ... ... ... ... ... ... ... ... ... 2.00 M. Berthier 4 Yellow vesicular ..., 97.00 2.00 ... 0.60 ... 0.40 ... ... ... ... ... ... ... ... ... M. Vicat 5 Portland Oolite ... ... Dorset, Eng. 95.16 1.20 ... 1.20 ... ... ... ... ... ... ... ... 0.50 ... 1.94 Profs. Daniel 6 Ordinary limestone ... Barnack,,, 93.40 3.80 ... ... ... ... ... ... ... ... ... 1.30 ... 1.50 and In common use as building stones 7 Ketton Oolite ... ... Rutland,, 92.17 4.10 ... ... ... ... ... ... ... ... ... 0.90 ... 2.83 Wheatstone 8 Carboniferous ... ... Whiteford,, 89.75 ... ... 0.60 ... 8.88 ... ... ... ... ... ... ... 0.85 Dr. Clarke Otago Limestones 9 White crystalline ... Southland 98.80 Trace Trace 1-20 ... ... ... ... ... ... ... 1.20 ... Dr. Hector Jurors' Reports, N.Z. Exhibition 10 Faint yellow do ... ... Winton 97.90,,,, ... 0.60 ... ... ... ... Trace ... ... ... ...,,,,,,,,,,,, 11 Yellow fossiliferous ... Kakanui 97.00 1.00 ... ... ... ... 1.50 ... ... ... ... ... ... 0.50 Dr. Black Laboratory Report, 1875-6 12 Do do ... ... Oamaru 95.95 2.17 0.60 ... 0.45 ... ... ... ... Trace ... ... 0.74 ... Dr. Hector Jurors' Reports, N.Z. Exhibition 13 White granular ... ... Waihola 95.76 Trace 3.32 ... ... ... ... ... ... ... ... 0.92 ... ...,,,, 14 Yellow lithographic ... Oamaru 95.18 1.29 not ... 1.20 ... ... ... ... 0.47 ... ... 2.33,,,, Trace of sulphate, Jurors' Reports, N.Z. Exhibition. estimated 15 Grey and yellow traver-tine ... ... ... Dunstan 95.04 2.56 Trace ... 0.60 ... ... ... ... ... ... ... 1.80 ...,,,, Jurors' Reports, N.Z. Exhibition 16 White compact ... ... Waihola 94.66 Trace 4.05 ... ... ... ... ... ... ... 1.29 ... ...,,,,,,,,,,,,,, 17 Grey granular ... ... Oamaru 93.43 2.58 0.50 ... 1.01 ... ... ... ... Trace ... ... 2.45 ...,,,,,,,,,,,,,, 18 Bluish grey, top seam ... Dowling Bay 92.91 1.96 0.31 2.82 1.09 1.41 ... ... oxide 0.34 0.43 ... ... ... 1.27 Dr. Black,,,,,,,,,, 19 Fawn granular ... ... Aparima 92.20 Tr ce not estimated ... Trace ... ... ... 2.20 ... ... 5.60 ... Dr. Hector,,,,,,,,,, 20 Grey compact ... ... Wakatipn 91.60 2.94 0.20 ...,, ... ... ... ... 0.84 ... ... 4.42 ...,,,,,,,,,,,,,, 21 Bluish do ... ... Horse Range 90.99 2.16 3.10 ...,, ... ... ... ... 0.62 ... ... 2.90 0.23,,,,,,,,,,,,,, 22 Grey shelly ... ... Southland 90.80 Trace not estimated ... 2.29 ... ... ... ... not estiumted 0.54 ... ... 0.89 ...,,,,,,,,,,,,,, 23 White grituulikr ... ... Oamaru 90.14 ... 0.46 ... 1.54 ... ... ... ... ... 7.14 0.18,,,,,,,,,,,,,,

Table I.

Analyses of Otago Limestones that furnish Rich Limes, with English and Foreign Types.

page 129
Number. Description. Locality. Lime Carborate of Lime. Carbonate of Magnesia. Silica Soluble. Silica Insoluble. Alumina Soluble. Alumina Insoluble. Sand Insoluble. Clay partly Soluble. Sesqui-oxide of Iron Insoluble. Oxide of Iron Soluble. Carbonate of Iron Soluble. Iron Alumna. Insoluble Matter not Determined. Alkalies Water and Loss. Analyst or Authority. Remarks. English & Foreign Types 1 Sandy stone of Calraic France 70.00 ... ... 2.00 1-25 24.75 ... ... ... ... ... ... ... M. Vicat 2 Coarse stone of Dessin,, 01.89 7.44 3.10 1.57 20.00 ... ... ... ... ... ... ...,,,, Otago Limestones. ... 3 Grey ... ... ... Caversham 68.51 Trace 0.72 ... 1.79 ... ... ... ... 0.79 ... ... 27.05 0.54 Dr. Hector Jurors' Reports, N.Z. Exhibition 4 Greyish yellow ... ... Kaikorai 68.50 27.60 2.40 0.80 ... 0.42,,,,,,,,,,,, 5 Dark grey ... ... ... Waikouaiti 65.77 Trace ... 2.83 31.40,,,,,,,,,,,, 6,,,, ... ... ... Upper Harbour West 64.60 1.16 1.00 3.00 Trace ... 30.01 0.22,,,,,,,,,,,, 7 Grey ... ... ... Pleasant River 64.10 29.50 1.20 0.80 ...,,,,,,,,,,,, 8 Bluish grey ... ...,,,, 63.08 1.10 0.63 0.60 0.83 ... 29.53 4.22,,,,,,,,,,,, 9 Greyish yellow ... ... Kaikorai 62.80 28.00 5.50 1.80 ... 0.60,,,,,,,,,,,, 10 Light yellow ... ... Waihemo 61.60 0.28 ... ... 1.80 ... 1.20 ... 34.80 0.32,,,,,,,,,,,, 11 Dark Grey ... ... .... Kaikorai 60.80 1.99 1.57 ... 2.90 ... ... ... .... 1.78 ... 30.19 0.71,,,,,,,,,,,, 12 Moeraki boulder ... ... Moeraki 60.50 2.50 ... ... ... ... 21.00 11.00 ... ... ... ... 2.30 Dr. Black Laboratory Report 1875-6 13 Bluish grey ... ... Caversham 53.00 ... ... ... 24.40 19.10 1.40 ... 2.20 Dr. Hector Jurors' Reports, N.Z. Exhibition 14 Greenish grey ... ... 51.22 1.50 ... ... ... ... ... ... ... ... ... 2.92 43.64 2.66,,,,,,,,,,,, 15 Bluish grey ... ... Hawksbury 51.17 ... ... ... ... ... 25.00 21.50 ... 0.80 ... ... ... 1.90,,,,,,,,,,,, 10 Compact dark blue Wakatipu 50.79 2.80 0.23 23.58 8.84 7.49 ... ... 1.56 2.80 ... ... ... 1.91 Dr. Black 12.46 per cent of silica in form of sand 17 Dark grey ... ... Hawksbury 50.05 1.70 0.70 2.94 ... ... ... ... 0.90 ... ... 42.94 0.77 Dr. Hector Juror's Reports N.Z. Exhibition 18 Fine grey, soft ... ... Waihola 43.30 Trace ... 27.60 ... ... ... 19.00 2.40 ... ... ... ... 0.70 Dr. Black 21.98 per cent, of silica in form of sand 19 Buff yellow ... ... Kaikorai 4210 ... ... ... ... 21.00 29.30 ... 1.70 ... ... ... 5.90 Dr. Hector Jurors' Reports N. Z. Exhibition 20 Dark grey ... ... Tokomairiro 41.20 Trace ... ... ... ... ... ... ... ... ... ... 5.20 52.20 1.40,,,,,,,,,,,, 21 Pale yellow ... ... Kaikorai 10.45 1.70 3.40 ... 1.75 ... ... ... ... Trace ... ... 40.80 5.90,,,,,,,,,,,,

Table II.

Analyses of Otago Limestones that furnish Poor Limes, with English and Foreign Types.

page 130
Description. Locality. Lime and carbonate of Lime Carbonate of magnesia Silica Soluble. Silica Insoluble. Alumina Soluble Alumina Insoluble. Sand Insoluble. Clay Partly Soluble. Sesqui-oxide of Iron Insoluble. Oxide of Iron Soluble Carbonate of Iron Soluble Iron Alumina. Insoluble Matter not Determined. Alkalies, Water, and Loss. Analyst of Authority. Remarks. English &Foreign Types 1 Shelly stone of Nièvre ... France ... 88.00 ... 6.85 4.00 ... ... ... 1.15 ... ... ... ... M. Vicat Feebly hydraulic; sets under water in 15 days. 2 Aberthaw ... ... ... England ... 86.20 ... ... ... ... 11.20 ... ... ... ... 2.60 Hy. Reid 3 Bituminous bluish grey France ... ... 82.25 1.00 10.50 5.50 ... ... ... 1.71 ... ... ... ... M. Vicat Sets under water in five days. 4 Theil Limestone ... ... ... ... ... 81.36 1.00 ... ... ... ... 14.90 ... 1.70 ... ... ... 1.10 Gen. Gilmore Used in Port Said breakwater 5 Blue Lias of Lyme Regis England 79.20 ... ... ... ... ... 17.30 peroxide 1.42 ... ... ... ... 3.50 Hy. Reid Used at London Decks 6 High Falls stone ... ... America 79.04 11.10 2.52 ... ... ... ... ... ... 4.54 Prof. Boynton 7 Yellow ... ... ... France ... ... 77.40 ... 13.25 8.35 ... ... ... 1.00 manganese ... ... ... ... M. Vicat Eminently hydraulic; sets under water in three days. 8 Metz limestone ... ...,, ... ... 77.30 3.00 ... ... ... ... ... 15.20 ... 1.50 3.00 ... ... ... C. Tomlinson Eminently hydraulic. 9 Lezoux ... ...,, ... ... 72.60 4.50 ... ... ... ... 23.00 ... ... ... ... ... ... ... 10 Blue Lias of Holywell ... England 71.55 1.35 20.10 ... 3.52 ... ... ... 2.21 ... ... ... 0.84 Dr. Muspratt 74.73 soluble in acids. 25.27 insoluble Used in the Liverpool Docks. Otago Limestones— 11 White conglomerate ... Oamaru 87.08 Trace. not estimated. ... 2.85 ... ... ... ... 0.79 ... ... 8.58 0.78 Dr. Hector Jurors' Reports, N.Z. Exhibition. 12 Dark compact Portobello 86.80,,,, ... 0.80 ... ... ... ... Trace. 12.40 ...,,,,,, 13 Dark fawn compact Peninsula ... 86.05 2.22 0.20 7.00 0.90 3.57 ... ... 0.55 0.97 ... ... ... 1.46 Dr. Black 3.17 p. ct. silica in form of sand. 14 Drab granular, 5th low'st scam Dowling bay 81.03 0.33 ... 10.93 1.23 2.76 ... ... 1.00 0.98 ... ... ... 1.26,, Trace of sand and mica. 15 Fawn compact ... ... Peninsula 82.03 Trace. 0.36 910 2.30 2.53 ... ... 0.55 2.80 ... ... ... 0.33,, 2.67 p. ct. silica in form of sand. 16 Yellowish do ... ... Portobello ... 81.10 1.70 not estimated. ... Trace. ... ...... 0.60 16.60 ... Dr. Hector 17 Fawn, top seam ... ... Peninsula ... 77.97 1.98 0.22 10.51 1.61 4.21 ... ... 0.85 1.53 ... ... ... 1.12 Dr. Black 3.60 p. ct. silica in form of sand. 18 Drab granular, 2nd highest seam ... ... Dowling Bay... 78.87 0.80 0.62 12.70 1.52 4.05 ... ... oxide 0.70 0.35 ... ... ... 0.39,, 3.80 p. ct.,,,, 19 Dark fawn, 3rd do. tt,, 6970 1-50 0-31 18-87 0*80 3-74 ... ... 6.69 1.69 ... ... ... 2.09,, 7.60 p. ct. 20 Do. do., lowest seam ... Peninsula ... 69.10 2.26 0.16 18.69 2.10 3.16 ... ... 0.95 2.34 ... ... ... 0.97,, 7.03 p. ct. of sand, but mixed with some clay.

Table III.

Analyses of Otago Limestones that Furnish Hydraulic Limes with English and Foreign Types.

page 131
Number. Description. Locality. Lime and Carbonate of Magnesia Carbonate of Magnesia. Silica Soluble Silica unsoluble Alumina Soluble Alumina Unsoluble Sand Insoluble Clay Partly Soluble Sesqui-oxide of Iron Insoluble. Oxide of Iron Soluble. Carbonate of Iron Soluble. Iron Alumina Insoluble Matter not Determined. Alkalies, Water, and Loss. Analyst or Authority. Remarks. English & Foreign Types Manufactured by White Bros. Average quality. 1 Raw materials Portland cement ... ... ... England ... 69.87 ... 20.54 3.49 ... ... ... 4.44 ... ... ... 1.66 Various 2 Portland cement, artificial ... ... ...,, ... ... 68.11 ... 20.67 10.43 ... ... ... 0.87 ... ... ... ... ... 3,,,,,, ... ... 62.00 ... 23.00 8.00 ... ... peroxide 400 ... ... Hy. Re id 4 Germany 60.40 28.86 9*20 ... 5.12 ... ... ... ... 1.92 Herr Feichtenge 5 Boulogne cement stone France 68*60 28*80 6 00 6.60 C. Tomlinson Various Quick setting. 6 Portl'nd cement, natural Boulogne 65.18 1 0.58 20.42 13.88 ... ... protoxide 10.20 ... ... ... ... ... 7 Calderw'd cement stone Scotland 71.80 8.80 3.40 ... ... 6.30 Prof. Penny C. Tomlinson 8 Vassy,,,, France ... ... 63.80 1.50 14.00 5.70 ... ... peroxide 1.26 ... 11.60 ... ... 3.40 Quick setting. 9 Rosendale,,,, America 63.76 27.70 2.34 ... ... ... ... ... ... 4.94 Gen. Gilmore Various 10 Yorkshire,,,, England 6254 2400 ... ... 1*81,,,, 11 Sheppy,,,,,,,, ... ... 61.40 18.00 ... ... ... ... ... 5.25 manganese 675 ... ... ... ... ... 12 Harwich,,,,,, ... ... 52.00 9.87 ... ... ... ... 17.75 ... ... ... 11.37,, 7.50 per ct. sulphate of soda, etc. Otago Cement Stones— 13 Septarian boulder ... Moeraki ... 72.40 0.30 0.80 ... ... ... 17.80 ... ... ... 8.70 ... 0.60 Dr. Hector Colonial Museum Report, 1870-1.

Table IV.

Analyses of Otago Cement Stones with English and Foreign Types.

page 132
No. Description. Locality. Weight in lbs. Required to Tear Asunder Bricks. Remarks. 1 Grey, with faint yellow tinge; fine, but sharp. Mr. Knox's pit, Anderson Bay. 226 1? sq. inches in middle not quite hard. 218 2 sq. inches in middle not quite hard. 2 Grey; fine, and sharp; small quantity of clay. Railway cutting at English Church, Caversham. 212 Good bed, uniformly hard. nil. Broke in fixing; flaw in bed. 3 White; very soft, clean, and fine. Railw'y cutting at Abbott's Creek. 150 Uniformly hard throughout. 136,,,,,,,, 4 Round quartz gravel. Mr. Cutten's pit, Anderson Bay. 158 Uniformly hard throughout 109,,,, but not all adhering, 5 Dark grey; irregular and soft. Mr. Casey's pit, Anderson Bay. 143 2½ sq. inches in middle not quite hard. 122 Thickish bed; soft in centre. 6 Yellowish grey; fine, very sharp. Mr. Knox's pit, Anderson Bay. 143 2½ sq. inches in middle not quite hard. 67 2½,,,,,,,, 7 Quartz gravel. Railw'y cutting at Abbott's Creek. 140 Uniformly hard. 82 Not adhering properly. 8 Reddish yellow, irregular; clay and quartz. Railw'y cutting at Abbott's Creek. 138 Very thin good bed; uniformly hard. 88 Bed not good. 9 Deep rod; coarse; irregular. Railw'y cutting at Abbott's Creek. 138 Uniformly hard. nil. Broken on shelf. 10 Deep reddish yellow; fine and sharp. Mr. Cutten's pit, Anderson Bay. 122 Piece in middle like a small oyster 122 not quite hard. 11 Orange; very soft and fine. Railw'y cutting at Abbott's Creek. 106 Not well set. 97,,,,,, 12 Whitish grey; soft. Mr. Casey's pit, Anderson Bay. 102 2½ sq. inches in middle not quite hard. nil. Broken on sholf. 13 Yellowish grey; soft. Mr Casey's pit, Anderson Kay. 102 Not well bedded. nil. Did not carry 281bs.; seems to have been broken. 14 Greyish white; fine; very sharp. Mr. Knox's pit, Anderson Bay. 96 Uniformly hard, Broke in handling not adhering nil. properly to bricks.

Table V.

Tensile Strength of Waihola Lime Mortars with Different Sands.

page 133

No. Description. Locality. Weight in lbs. Required to Tear Asunder Bricks. Remarks. 15 Reddish yellow; fine and sharp. Mr. Casey's pit, Anderson Bay. 88 2½ sq. inches in middle not quite hard. nil. Did not lift 21 lbs.; not quite I hard; not adhering well. 16 Grey; fine. Railway cutting at Cargill Hill. 82 Good bed; uniformly soft. 68,,,,,,,, 17 Grey and yellow; fine. Railway cutting at Cargill Hill. 82 Good bed; uniformly soft. nil. Did not carry 28 lbs. 18 Greyish yellow; very sharp. Mr. Harris's pit, Anderson Bay. 81 Good bod; 3 sq. inches not hard. 70,,,,,,,, 19 Yellowish grey. Railway cutting at English Church, Caversham. 75 Uniform consistency throughout. nil. Broke in handling; not bedded. 20 Yellow; fine and sharp Mr. Harris's pit, Anderson Bay. 67 2 sq. inches not quite hard. nil. Would not stand handling. 21 Deep reddish yellow; fine and sharp. Mr. Cutten's pit, Anderson Bay. 65 Bad bed; soft in heart. nil. Did not lift 28 lbs.; piece like a small oyster not quite hard. 22 Deep orange; very sharp Mr. Cutten's pit, Anderson Bay. 61 Very good bod; 4 sq. inches; not quite hard. nil. Broke in handling. 23 Light orange; very sharp. Mr. Cutten's pit, Anderson Bay. 61 Good bed. nil. Did not carry 28 lbs. 24 Yellow; sharp and fine. Railway cutting at Cargill Hill. 54 Good bed; soft throughout. nil. Did not carry 14 lbs.; bad bed. S Yellow; sharp and fine. Railway cutting at Cargill Hill. 47 Pretty well set. nil. Broke with about 10 lbs. tt Yellow; mixed with pebbles as large as peas. Railw'y cutting at Abbott's Creek. nil. Broke in handling. nil. Did not carry its own weight soft throughout. 27 Yellow; fine and sharp Railw'y cutting at Abbott's Creek. nil. Broke with its own weight. nil. Do do; had not set.